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Agitators & Reactors
Controlled agitation, heat transfer and reactions.
- Application
- Wet mixing · Reaction
- Capacity / working range
- 50 – 20,000 L
- Engineering
- Configured to your process requirements
Agitators & Reactors
Agitators & Reactors Overview
Agitators and Reactors are vital equipment for mixing, chemical reactions, and process intensification in various industries including pharmaceuticals, chemicals, food, and petrochemicals. PM Industries designs and manufactures a wide range of agitators and reactors customized to handle a variety of mixing and reaction needs from simple blending to complex chemical synthesis.
Our reactors and agitators are engineered for robust performance, uniform mixing, precise temperature control, and scalability.
Working Principle
- Agitators: Mechanical mixing devices that induce fluid motion to ensure uniformity, suspension of solids, heat transfer, or chemical reaction facilitation within a vessel. Agitator types include turbine, paddle, anchor, and propeller designs.
- Reactors: Vessels designed for controlled chemical reactions with integrated mixing, heating/cooling jackets, and instrumentation for process monitoring.
Key Features
- Customizable agitator types for various viscosities and process requirements
- Reactors available in batch, semi-batch, and continuous modes
- Jacketed or coil-equipped reactors for precise thermal management
- High-quality materials (SS 304, SS 316L, Hastelloy) for chemical resistance
- Variable speed drives and advanced control systems for optimized mixing
- CIP (Clean-in-Place) and SIP (Sterilize-in-Place) options
- Designed to meet ASME, PED, and GMP standards
Applications
- Pharmaceutical drug synthesis and formulation
- Chemical process reactions including polymerization and crystallization
- Food and beverage blending and fermentation
- Agrochemical synthesis and formulation
- Biotech fermenters and cell culture reactors
Technical Specifications
| Parameter | Specification Range | Remarks |
|---|---|---|
| Reactor Volume | 50 – 20,000 Liters | Custom designed per process requirements |
| Agitator Types | Turbine, Paddle, Anchor, Propeller | Selected based on viscosity and mixing needs |
| Drive Power | 1 – 100 kW | Variable frequency drives for speed control |
| Vessel Material | SS 304 / SS 316L / Hastelloy | Depending on chemical compatibility |
| Operating Pressure | Atmospheric to 10 bar | Custom pressure ratings available |
| Operating Temperature | Ambient to 250 °C | Jacketed and coil options for heating/cooling |
| Sealing | Mechanical seals / Magnetic couplings | For leak-proof operation |
| Control Systems | PLC with HMI | For automation and precise process control |
Variants Available
- Batch Reactors – Flexible and widely used for multiple reactions
- Continuous Reactors – For steady-state operation and high throughput
- Jacketed Reactors – For controlled temperature processes
- Agitators for High Viscosity – Anchor and paddle designs for thick fluids
- Explosion-Proof Designs – For hazardous environments (ATEX certified)
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PM Industries And Process Equipments Private Limited provides agitators and reactors designed for your process scale and complexity.
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