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Conical Blender
Blenders
PM INDUSTRIES · BLENDERS
BLENDERS

Conical Blender

Low-shear blending with gentle material handling.

PowdersGranulesFragile or heat-sensitive materials
Application
Dry blending
Capacity / working range
20 – 10,000 Liters
Engineering
Configured to your process requirements

Conical Blender

Conical Blender Overview

The Conical Blender is a highly efficient and gentle batch mixer designed for blending free-flowing solids, granules, powders, and even trace amounts of liquids. It features a conical vessel with a centrally mounted agitator, which promotes axial and radial mixing with low shear. This design makes it ideal for fragile, heat-sensitive, or segregating materials that require precise homogeneity without degradation.

It is widely used in the pharmaceutical, chemical, food, and cosmetic industries for precision batch mixing and uniformity.

Working Principle

Inside the conical chamber, a slow-rotating agitator lifts material upward along the vessel wall. Gravity then causes the material to fall back toward the bottom center, creating a continuous gentle folding action. This axial-radial flow ensures excellent mixing without mechanical stress or temperature rise, which is critical for fragile particles. The conical shape also ensures complete discharge and minimal residue, reducing product loss and cleaning time.

Key Features

  • Gentle and homogeneous mixing with low energy consumption
  • Conical geometry for complete material discharge
  • Central slow-speed agitator designed for fragile solids
  • Optional liquid spray system for wet mixing or coating
  • GMP-compliant, hygienic design for cleanroom use
  • Suitable for vacuum, pressure, or inert atmosphere operations
  • Jacketed options available for heating or cooling during mixing
  • Easy accessibility for inspection and cleaning

Applications

  • Pharmaceutical powders and granules
  • Food ingredients and dry blends
  • Nutraceutical formulations
  • Detergent and cosmetic powders
  • Trace ingredient blending and coating
  • Pigments, plastic additives, and polymer pre-mixer

Technical Specifications

ParameterSpecification RangeRemarks
Working Volume20 – 10,000 LitersAvailable for R&D and large-scale production
Agitator Speed5 – 50 RPMLow-shear agitator with VFD control
Construction MaterialSS 316L (Standard), SS 304, HastelloyMirror/matt finish for GMP or chemical-grade use
Power Requirement1.5 – 22 kWDepending on volume and viscosity
Surface FinishMirror / Electro-polished / Bead-blastFood and pharma compliant
Sealing SystemMechanical seal / Lip seal / Stuffing boxVacuum and pressure-sealed models available
Jacketed VesselOptional – Thermal oil / Steam / Chilled waterFor temperature-sensitive processes
Discharge ValveFlush bottom / Butterfly / Slide gateEnsures full product recovery
CIP / SIP CapabilityAvailableFor pharmaceutical and food industries
Control SystemManual, PLC, or SCADAWith recipe-based batch management

Variants Available

  • Vacuum Conical Blender – For drying and degassing processes
  • Jacketed Conical Blender – Thermal control during mixing
  • Pharma GMP Blender – For cleanroom manufacturing
  • Explosion-Proof Design (ATEX) – For flammable powders
  • Lab-Scale Model – For R&D and product trials

Downloads

Blending fragile or sensitive materials?

Choose PM Industries and Process Equipment’s Pvt. Ltd. Conical Blender for precision, gentle, and efficient mixing of your critical powders and blends.

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