PM Industries and Process Equipment Pvt. Ltd.
High-Speed Mixer
High Speed Mixer Overview
The High-Speed Mixer is specially engineered for ultra-fast mixing, granulation, and dispersion of dry powders and wet mass formulations. Designed with a high-speed impeller and chopper blade combination, this mixer is ideal for intensive processes like binder distribution, premixing, and wet granulation. Its compact, high-shear design makes it a staple in pharmaceutical, chemical, and food processing industries where precision and batch uniformity are critical.
Working Principle
The high-speed mixer consists of a vertical cylindrical bowl with a centrally located impeller at the bottom and a chopper mounted on the sidewall. The impeller rapidly circulates material while the chopper breaks agglomerates and ensures rapid and uniform binder dispersion. The intense velocity gradients created in the mix zone result in homogeneous mixtures within short cycle times, often under 10 minutes.
Key Features
- Rapid mixing and granulation in less than 10 minutes
- Impeller-chopper combination ensures efficient binder distribution
- GMP-compliant stainless-steel construction
- PLC or SCADA-controlled with recipe-based operation
- Compact design with low space requirement
- Equipped with interlocks for safe operation
- Optional jacketed bowl for heating/cooling
- Available in lab-scale and production models
Applications
- Pharmaceutical granulation (wet massing)
- Instant food formulations
- Nutraceutical powders
- Agrochemical blends
- Resin or catalyst mixing in chemicals
Technical Specifications
| Parameter | Specification Range | Remarks |
| Working Volume | 5 to 1,000 Liters | Lab to industrial scale models |
| Impeller Speed | 100 – 1,200 RPM | Controlled by VFD |
| Chopper Speed | Up to 3,000 RPM | Optional for fine dispersion |
| Material of Construction | SS 316L (standard); SS 304 available | Mirror polish for pharma/food |
| Power Consumption | 1.5 kW – 55 kW | Based on size and load |
| Control System | PLC / SCADA | Recipe management and safety features included |
| Bowl Design | Cylindrical with conical bottom | For smooth discharge and effective mixing |
| Discharge Options | Pneumatic or manual valve | Ensures complete batch removal |
| Temperature Control | Optional jacket for steam/oil cooling | Maintains ideal processing temperature |
Variants Available
- Lab-Scale High-Speed Mixer – For R&D and trial batches
- Jacketed Mixer Bowl – With integrated temperature control
- Vacuum High-Speed Mixer – For moisture-sensitive powders
- ATEX-Compliant Model – For flammable binder systems
Downloads
Accelerate your mixing and granulation process with our precision-engineered High-Speed Mixers.
Contact PM Industries and Process Equipment Pvt. Ltd. And Process Equipments Private Limited to find the right model for your application.